PACKAGERS - TURBOMACHINERY - 2022

Centrifugal compressor packagers are companies that specialize in designing, manufacturing, and supplying centrifugal compressor packages to clients around the world. These packages include not only the centrifugal compressor itself but also various auxiliary equipment and systems required for its operation.

Here is a general overview of how centrifugal compressor packagers prepare and provide packages to client sites:

1. Engineering and Design: Centrifugal compressor packagers have a team of engineers and designers who work closely with clients to understand their specific requirements and applications. They perform detailed engineering calculations, such as process simulation, mechanical design, and aerodynamic analysis, to determine the optimal compressor configuration and package design.

2. Procurement and Manufacturing: Once the design is finalized, packagers procure the necessary components and equipment from various suppliers. This includes the centrifugal compressor, driver (usually an electric motor or a gas turbine), control systems, coolers, filters, and other auxiliary equipment. Packagers have manufacturing facilities where they assemble and integrate these components into a complete package.

3. Fabrication and Testing: The fabrication of the package involves building the skid or baseplate on which all the equipment is mounted. Fabrication also includes the construction of piping systems, instrumentation, and electrical wiring. Once the fabrication is complete, rigorous testing and quality checks are conducted to ensure that the package meets the specified performance and safety standards.

4. Packaging and Transportation: After successful testing, the compressor package is prepared for shipment. It is securely packaged to protect it during transit and loaded onto trucks, ships, or airplanes, depending on the destination and transportation requirements. Packaging also includes documentation and labeling necessary for customs clearance and handling instructions.

5. Site Installation and Commissioning: Upon arrival at the client’s site, the centrifugal compressor package is installed by a team of qualified technicians provided by the packager or a local contractor. This involves positioning the package, connecting piping and electrical systems, and integrating it with the client’s existing infrastructure. After installation, the package undergoes commissioning, which includes startup, performance testing, and fine-tuning to ensure proper operation.

6. After-Sales Support: Centrifugal compressor packagers typically provide after-sales support to their clients. This includes maintenance services, spare parts supply, technical assistance, and troubleshooting support. Packagers often have service centers or field service teams that can quickly respond to any operational issues or maintenance requirements.

It’s important to note that different packagers may have their unique processes and approaches, but the overall steps mentioned above are common in the industry. Each package is tailored to meet the specific needs of the client’s application, such as oil and gas, petrochemical, power generation, or industrial processes.